Challenges and countermeasures for improving the TQI index of AD railways
INTRODUCTION
As a landmark project of China-Africa cooperation, the operation
quality of the AD railway has attracted much attention. However, the recent EDR
"2025-2027" plan has sparked widespread discussion about raising the
railway TQI index from 9 to 7. Based on the long-term tracking of the TQI index
since the opening of the AD railway, the in-depth analysis of the track status,
and the comprehensive evaluation of the existing maintenance system, this paper
argues that there are many challenges in achieving this goal in the short term.
This article will discuss the following aspects:
- Research on
the change trend and influencing factors of TQI index: Through the
statistical analysis of the historical data of the TQI index of AD
railway, the regularity of the change of the index is revealed, and the
main factors affecting the TQI index are discussed, including track
geometric state, line diseases, climatic conditions, etc.
- Analysis of
track structure and material characteristics of AD railway: Combined
with the operation data and track test results since the opening of the
railway, the durability of the track structure, the aging law of materials
and the influence of external environmental factors are deeply analyzed,
so as to provide a scientific basis for the feasibility assessment of the
TQI index improvement target.
- Discussion on
the rationality of the TQI index improvement target: Based on the
above analysis, the rationality of the TQI index improvement target is
discussed in depth by comprehensively considering the factors such as
railway operation safety, economy and sustainable development, and more
actionable target suggestions are put forward.
- Evaluation
and optimization suggestions of the existing maintenance system: This paper
comprehensively evaluates the current track maintenance system of AD
railway, analyzes its advantages and disadvantages, and puts forward
suggestions for optimizing maintenance strategies and technical means
based on advanced railway maintenance technology at home and abroad.
1. Research on the
change trend and influencing factors of TQI index
The Track Quality Index (TQI) is an important indicator of track
smoothness. Affected by factors such as long-term operation of trains and aging
track structures, the TQI value will gradually decrease over time. As a line
that has been in operation for many years, the decline of the TQI value of the
AD railway is in line with the general law of track engineering. From the
perspective of engineering mechanics, in the early stage of the construction of
the new line, the track structure was in a relatively stable state with a high
TQI value. However, with the repeated action of train loads, the track
structure gradually fatigues, and the TQI value inevitably decreases. The AD
railway has entered the middle and late stages of operation, and the track
state tends to be stable, and the possibility of a significant increase in the
TQI value in the short term is small. Therefore, the goal of increasing the TQI
value from 9 to 7 is difficult to achieve in the current orbital state.
1.1 Comparison of the
results of the whole line of testing
In April 2021, the average TQI of the whole line was 7.8, and
the average point deduction for kilometers was 1.78 points. In November 2023,
the average TQI value of the whole line was 7.91 (deterioration 0.11), and the
average deduction point for kilometers was 0.98 points (0.8 points for
optimization).
Figure
1
Figure
2
Data analysis supports the downward trend: The data shows that
from 2021 to 2023, the TQI value of the entire AD railway line showed a slight
downward trend. Although the maintenance work has delayed the aging process of
the track to a certain extent, and the score of kilometer deduction has
improved, the data shows that daily maintenance is difficult to fundamentally
change the downward trend of TQI. This shows that in order to significantly
improve the TQI, it is necessary to analyze the orbital diseases more deeply
and take targeted measures.
1.2 DJI data comparison of the whole line and adjacent workshops
Since the railway was completed and put into trial operation in
2017, the various indicators in the original data should be close to the same,
because the track structure is the same, 25 meters 50Kg/m standard short gauge,
new type II sleeper and high-quality ballast, and the new TQI of this kind of
railway is generally between 6 and 10. Based on the available primary data, the
DJI segment data is analyzed as follows:
Figure – 3
In April 2021, the average TQI for this section was 9.11, higher
than the overall average of 7.8, with a gap of 1.31. In November 2023, the TQI
fell to 7.49, still above the overall average of 7.91, but the gap narrowed to
0.42. Overall, in the past three years, the TQI in this section has increased
by 0.89 compared to the overall average.
Between 2017 and April 2021, the level of railway maintenance
and construction on the DJI section was lower than the overall average. The
specific performance is that the average deduction of points per kilometer is
nearly 3 times that of the average level of the whole line, and the low quality
index of the TQI index is higher than the average of the whole line. In April
2021, the TQI value of this section was 9.11, which was 6.35 higher than that
of the neighboring workshop, 2.76 higher but the first-level deviation was as
high as 46, 22 more than the neighboring workshop, and the second-level
deviation was 7, which was also 5 more than the neighboring workshop.
Figure 4
In November 2023, the TQI value of this workshop is 8.92,
compared with 7.49 in the adjacent workshop, the difference is 0.43. The
average kilometer score was also improved from 1.44 to 1.28, a decrease of 0.16
points. Although the first-level deviation (the total number, the average
kilometer value is better than the adjacent workshop) is 22 more than the
adjacent workshop, reaching 80, the second-level deviation is reduced by 2 to
only 4. Overall, the workshop has made significant improvements in the number
of points deducted per kilometer.
Limited effect of maintenance work: Although the initial TQI value of the
Djibouti section was high, after nearly three years of maintenance, the TQI
value has also decreased, but this is only a narrowing of the gap, and still
cannot change the overall trend of track aging, which can only explain the
reason for the poor maintenance level in the three years from 2017 to 2021.
1.3 Summary
Considering the limitations of the railway's existing track
structure and means of operation, the goal of reducing the TQI from 9 to 7 is
almost impossible to achieve without large-scale renovation. It is recommended
to control the TQI at about 13, which is a reasonable range that is relatively
economical and can ensure driving safety at the current operating speed.
Attention should be paid to peak management, the occurrence of fourth-level
deviations and repeated third-level deviations should be strictly prevented,
and the second-level deviations and above should be maintained in a timely
manner.
2. Comparative analysis of the TQI index
of the same type of railway in China
Since 1997, I have been deeply involved in
railway maintenance management, just as dynamic inspection technology is
emerging in the field of railway maintenance. As a key indicator, the TQI index
has gradually attracted widespread attention. However, due to technical
limitations such as the positioning accuracy of early rail inspection vehicles,
front-line workers have doubts about the reliability of TQI data. Through the
comparative analysis of the inspection data of the two rail inspection vehicles
of the Jinan Bureau in 1993, as well as my own practice summary, I firmly
believe that the TQI index can objectively and accurately reflect the overall
quality of the track geometric state. This conclusion provides a scientific
basis for the railway public works department and provides strong support for
the following work:
- Track quality assessment: The TQI index can be used as an important reference for track
quality assessment, helping the railway department to accurately grasp the
track geometry and provide a basis for formulating maintenance plans.
- Maintenance effect evaluation: By comparing the changes of TQI index in different periods,
the effect of maintenance projects can be intuitively evaluated and the
rationality of maintenance plans can be verified.
- Maintenance Resource
Optimization: Based on the TQI index, the
railway department can carry out targeted maintenance of track diseases,
optimize the allocation of maintenance resources, and improve maintenance
efficiency.
- Fault warning: The fluctuation of the TQI index can be used as an early
warning signal for the development of rail diseases, which helps to detect
potential faults in time and avoid accidents.
- Maintenance standard
formulation: The TQI index can be used as an
important basis for the formulation of track maintenance standards and
provide scientific maintenance standards for the railway department.
- Maintenance technology
improvement: By analyzing the relationship
between the TQI index and the maintenance process, the maintenance
technology can be continuously improved and the maintenance quality can be
improved.
Comparison
of TQI data of two rail inspection vehicles of Jinan Bureau
Check
the date |
Check
length (km) |
TQI
average |
September
93 |
474.4 |
15.93 |
December
93 |
460.8 |
15.44 |
[Note:] The line adopts 60kg/m rails,
type two sleepers, and seamless lines, and the TQI value is generally higher
than 15.
As an important track quality
evaluation index, TQI index is of great significance in guiding railway
maintenance work. However, in practical application, the target value of TQI
should be reasonably set in combination with the specific situation of the route
and the driving safety requirements, so as to avoid blindly pursuing too low a
value.
2.1 Standards of the AD Railway
Maintenance Rules
2.2 Standards for China's Railway
Maintenance Rules
2.3 Standards for the maintenance of
rules by the former Jinan Bureau of China
07
years 321 actual test TQI value |
07
years 428 actual test TQI value |
07
years 520 actual test TQI value |
The
actual measured TQI value of 627 in 07 |
07
years 728 actual test TQI value |
07
years 819 actual test TQI value |
07
years 929 actual test TQI value |
1018
actual test TQI value in 07 |
1114
actual test TQI value in 07 |
07
years 1215 actual test TQI value |
12.04 |
11.19 |
12.65 |
11.71 |
10.28 |
10.56 |
9.24 |
9.82 |
9.86 |
9.76 |
2.3.1 Jinan Bureau through the establishment of TQI prediction model
Practical cases of successful application
provide valuable experience for the railway industry in track maintenance management.
The TQI value of this case is also above 7, or even close to 15, which
indicates that:
- Data-driven decision-making:
Through the analysis of historical data, the change trend of track status
can be predicted in advance, providing a scientific basis for maintenance
decisions.
- Practicability of the model:
Mathematical models such as grey prediction models have a wide range of
application prospects in the railway field, which can effectively assist
the railway department in scientific management.
- The importance of preventive maintenance: Through predictive maintenance, problems can be detected in
advance, timely measures can be taken to avoid accidents, and improve the
operational safety and reliability of railways.
Date of
detection |
TQI value |
2007.1.28 |
7.89 |
2007.2.28 |
7.63 |
2007.3.12 |
8.37 |
2007.5.14 |
8.59 |
2007.8.23 |
12.57 |
2007.09.15 |
14.86 |
2007.11.21 |
13.49 |
2.3.2 Yanshi Upline Forecast
Value
The following table shows the
comparison between the predicted TQI value and the actual detected value in the
K125~K128 section of the Yanshi upline, and the track deterioration rate
calculated accordingly. Based on the mathematical model and the TQI detection
data of this section from January to December 2007, we predicted the TQI value
in January 2008 and calculated the corresponding orbit deterioration rate. By
comparing the predicted values with the actual detected values, the results
show that the prediction model has high accuracy and can effectively predict
the development trend of track irregularity in this section. In addition, the
analysis results also show that the quality of the line equipment in this
section is good, and the overall development trend is good.
Section |
07 years 321 actual test value |
428 actual measured values in 07 |
520 actual measured value in 07 |
627 actual measured values in 07 |
728 actual measured value in 07 |
819 actual test value in 07 |
07 years 929 actual test value |
1018 actual measured value in 07 |
1114 actual measured value in 07 |
1215 actual measured value in 07 |
08-114 forecast |
114 actual measured values in 08 |
The difference between the predicted value and the
measured value |
Line track deterioration speed |
125 |
12.04 |
11.19 |
12.65 |
11.71 |
10.28 |
10.56 |
9.24 |
9.82 |
9.86 |
9.76 |
9.8276 |
9.86 |
0.0324 |
0.0107 |
125.2 |
11.92 |
11.88 |
12.21 |
11.39 |
11.21 |
11.52 |
7.77 |
8.98 |
8.37 |
8.58 |
8.8419 |
8.37 |
0.4719 |
0.0168 |
125.4 |
12.59 |
11.41 |
11.64 |
11.13 |
10.68 |
10.93 |
9.64 |
9.77 |
10.41 |
10.33 |
10.2773 |
10.41 |
0.1327 |
0.0086 |
125.6 |
11.55 |
11.02 |
12.05 |
11.74 |
10.59 |
11.09 |
8.8 |
8.43 |
9.04 |
9.15 |
9.2138 |
9.04 |
0.1738 |
0.0128 |
125.8 |
12.42 |
13.06 |
14.48 |
11.34 |
11.29 |
11.91 |
10.89 |
10.39 |
9.82 |
10.55 |
10.5822 |
9.82 |
0.7622 |
0.0126 |
126 |
11.22 |
11.19 |
10.76 |
10.02 |
10.83 |
10.05 |
9.88 |
8.68 |
10.33 |
8.83 |
9.5667 |
10.33 |
0.7633 |
0.008 |
126.2 |
13.7 |
13.87 |
14.5 |
12.29 |
11.24 |
11.61 |
8.58 |
10.22 |
9.6 |
10.78 |
10.0585 |
9.6 |
0.4585 |
0.0185 |
126.4 |
12 |
12.69 |
13.36 |
10.78 |
11.42 |
11.09 |
8.77 |
8.31 |
9.56 |
9.21 |
9.3429 |
9.56 |
0.2171 |
0.0163 |
126.6 |
11.85 |
12.86 |
12.97 |
11.12 |
12.2 |
11.9 |
8.9 |
8.87 |
9.49 |
9.38 |
9.594 |
9.49 |
0.104 |
0.0151 |
126.8 |
11.57 |
10.14 |
10.94 |
10.87 |
9.3 |
10.54 |
7.62 |
8.23 |
7.67 |
7.88 |
8.1026 |
7.67 |
0.4326 |
0.0151 |
127 |
9.58 |
9.84 |
9.94 |
9.5 |
9.82 |
9.54 |
9.14 |
7.97 |
8.81 |
10.29 |
9.2005 |
8.81 |
0.3905 |
0.0025 |
127.2 |
11.78 |
10.99 |
11.56 |
11.29 |
11.36 |
11.74 |
10.5 |
10.71 |
10.17 |
9.48 |
10.4667 |
10.17 |
0.2967 |
0.0067 |
127.4 |
9.42 |
9.52 |
10.31 |
9.53 |
9.38 |
9.72 |
9.84 |
9.49 |
9.91 |
9.25 |
9.5986 |
9.91 |
0.3114 |
0.0004 |
127.6 |
9.64 |
10.01 |
10.41 |
9.25 |
9.01 |
9.48 |
8.65 |
9.02 |
8.77 |
8.87 |
8.823 |
8.77 |
0.053 |
0.005 |
127.8 |
10.51 |
11 |
11.16 |
10.61 |
10.04 |
9.84 |
10.64 |
8.91 |
9.63 |
10.63 |
9.9332 |
9.63 |
0.3032 |
0.004 |
128 |
11.2 |
11.57 |
12.38 |
11.66 |
11 |
11.59 |
9.63 |
11.89 |
9.97 |
9.28 |
10.3949 |
9.97 |
0.4249 |
0.0076 |
2.4 Conclusion
Based on the above analysis and
data statistics, and comprehensively considering the domestic railway TQI
maintenance standard, AD railway 50kg/m rail, type II sleeper, 25m short gauge
line and other factors, the author believes that it is a reasonable management
goal to control the TQI value at about 10. Considering the specific climatic
conditions in which the line is located, the train loads it is subjected to,
and the existing maintenance conditions, it is difficult to set the TQI value
directly to 7. It is recommended to gradually increase the TQI value in stages,
optimize the maintenance plan according to the actual situation of the line,
and actively introduce advanced track inspection and maintenance technology to
continuously improve the quality of the line.
3. Discussion on the
way of TQI index improvement and the rationality of the target
3.1 The composition of the TQI index and the
meaning of each index
As an important indicator to
measure the quality of railway tracks, the improvement of TQI index is directly
related to the transportation efficiency, safety and comfort of railways.
TQI index, or Track Quality
Index, is an index that comprehensively evaluates the track quality level
through the measurement and analysis of track geometric parameters. The lower
the value of the TQI index, the better the quality of the orbit. Generally
speaking, the composition of the TQI index includes the following aspects:
- Track gauge: Track gauge refers to
the minimum distance between the two acting sides at 16 mm below the top
surface of the rail on the inner side of the two rail heads, which is the
most basic track geometric parameter.
- Track direction: Track direction
refers to the lateral deviation of the center line of the track head
relative to the center line of the line.
- High and low: High and low refers
to the vertical deviation of the top surface of the rail relative to the
center line of the line.
- Horizontal: Horizontal refers to
the horizontal deviation of the top surface of the rail relative to the
center line of the line.
- Triangular pit: The triangular pit
refers to the pit at the junction of the rail head and the bottom of the
rail, which is an important factor affecting the stability of the track.
3.2 Composition of the TQI
value specified in the AD railway public works maintenance rules: (unit: mm).
Speed class Speed Grade |
Left high and
low Left Height mm |
Right high and
low Right Height mm |
Left track Left Track
Direction mm |
Right tracking Right Track
Direction mm |
gauge Track Gauge mm |
level Horizontal mm |
Triangular pit Twist warp mm |
TQI value |
υmax≤120 km/h |
1.8~2.2 |
1.8~2.2 |
1.4~1.9 |
1.4~1.9 |
1.3~1.4 |
1.6~1.7 |
1.7~1.9 |
11~13 |
Based
on the comprehensive evaluation of the seven indicators, except for the track
gauge management, it is difficult to ensure the accuracy of the average value
less than 1 mm by the existing operation methods of the AD railway. This
limitation means that the average values of the remaining six indicators will
stabilize at more than 1 mm, which will directly lead to an average TQI
value of more than 7 in the future, and the deviation of the key segments will
generally exceed 12.
Taking
horizontal adjustment as an example, the national railway system usually uses a
1 mm thick plastic gasket for fine adjustment. However, the bamboo gaskets in
the AD railway section are larger, with the thinnest being 3 mm, and lack 2 mm
or even 1 mm spacers. Due to the limitation of this gasket specification,
the horizontal operation accuracy can only reach 3 mm, and the TQI value
will be greater than 3 in terms of horizontal indicators alone.
3.3 Analysis of the improvement of TQI
value in a section of the JG of the original National Railway
3.3.1 Analysis of the TQI value of the
Beijing-Guangzhou downlink
Using the TQI data of the Beijing-Guangzhou
line k280k485.8 dynamic inspection vehicle of the Handan Public Works Section
from January 2008 to June 2009, the average TQI of different periods is counted
by month as follows:
京广线下行k280k485.8TQI均值 |
||
Time |
TQI
mean |
|
200801 |
7.935960784 |
|
200802 |
7.698882353 |
|
200803 |
7.936097087 |
|
200804 |
7.962475728 |
|
200805 |
8.723336605 |
|
200806 |
8.449048544 |
|
200807 |
8.757582524 |
|
200808 |
8.514446602 |
|
200812 |
6.991553398 |
|
200901 |
6.888643902 |
|
200902 |
7.359510284 |
|
200903 |
7.477300971 |
|
200904 |
7.314213592 |
|
200905 |
6.659329446 |
|
200906 |
6.622885417 |
|
3.3.2 TQI data analysis of
the lot
Through the above table, we
have a line chart of the TQI status of this section of the line in different
periods.
According to the TQI values of different periods in the above table, we can consider that the average line quality index TQI = 7.6861 for the period (January 2008 - June 2009) represents the average line quality level in this period, which is 23.1% lower than the 10 specified in the revised regulations, which is lower than the overall road level. The chart shows an overall downward trend, indicating that our level of maintenance is constantly improving. After deducting the time period of mainframe operation, the TQI status line chart of this section of the line:
The figure shows the trend of continuous deterioration of the line in the case of no large machine operation, and a fitting straight line is obtained by fitting it, and the slope of the straight line is 0.1234, that is, the average deterioration rate of the K280K485.8 section of the Beijing-Guangzhou line under normal maintenance is 0.1234/day, and the average monthly deterioration rate is 3.702.
3.3.3 The target value of the TQI of the lot is
determined
Although the TQI of our section
of the Beijing-Guangzhou Line is lower than the management value of the
revision regulations, there is still a lot of gap between the quality level of
the line required by the leadership, so we have determined the TQI management
value of our section. The TQI frequency accumulation chart is made to achieve
this, that is, the probability distribution diagram, which represents the
percentage of the cumulative frequency of TQI in the number of unit segments in
different numerical regions, the abscissa is the segmentation point value of
TQI, the ordinate is the percentage of the total number of unit segments less
than the value, and the frequency accumulation curve is an "S" shaped
curve. The steeper the "S" curve. Indicates that the better the track
status. Through the frequency distribution diagram and the frequency
accumulation curve diagram, the track quality status of different bureaus and
sections can also be compared, and the changes in the track state before and
after the maintenance of the same section can also be compared, which provides
an effective means for the track maintenance personnel to carry out macro
management and quality control of the track state According to the actual
situation of maintenance and maintenance of public works for many years, the
annual public works repair capacity is 30% of the track line, and here we
choose the cumulative proportion of 70%. The route evolves and changes every
year. This management value should be continuously fine-tuned and updated based
on the actual line status.
As shown in the figure, 70% of the section of Beijing-Guangzhou downlink k280k485.8 has a TQI less than 7.93, so the target management value is set at 7.93, and comprehensive maintenance is arranged for the lot greater than this value. For example, in March 2009, the average TQI value of k282.4k282.8 in Beijing-Guangzhou downlink was 12.697, maintenance and repair should be arranged immediately. For example, in March 2009, the average TQI of k287.6k288.8 in Beijing-Guangzhou was 6.641, the target management value was 7.93, and the deterioration rate was 3.702/month, so it can be deduced that it will take about (7.936.641)/3.702=0.42 months to carry out comprehensive maintenance on this section. If the number of large machines is sufficient, the operation of large machines can be reasonably arranged in this way, so that the line can be in a balanced state for a long time, and repeated repairs and over-maintenance can be avoided. Specific to the workshop, the team to the line section of the detailed division, it can play a more guiding role in line maintenance, to avoid blindness and repetition.
4. Evaluation and optimization suggestions
for the existing maintenance system
4.1 AD railway maintenance means and
existing deficiencies
At present, the maintenance methods of AD
railways mainly rely on traditional tools such as road lifters, flexible shaft
tampers, and crowbars.
Single tool:
Lack of professional road maintenance machinery, such as tamping machines, flat
cars, etc., leads to low operation efficiency. Low operation accuracy:
it is difficult to ensure the operation accuracy of crowbars and other tools,
especially for the adjustment of track direction, height and triangular pit,
which is difficult to meet the requirements of refinement.
High labor intensity: Manual operation is labor-intensive, which is easy to cause fatigue
and affect the quality of work. 3.2 Analysis of the dilemma of TQI index
improvement Due to the limitations of the above-mentioned operational means,
the TQI index improvement of AD railways is facing great difficulties. The
specific performance is: the accuracy of the track gauge can be reached, and
the gap between other indicators is large: although the accuracy of the
track gauge can be guaranteed through tools such as the road starter, it is
difficult to achieve the ideal accuracy due to the lack of precise measurement
and adjustment equipment for the adjustment of the track direction, height and
triangular pit.
Limited TQI index range: Due to the influence of the above factors, the TQI index of AD
railways can only be maintained between 10 and 17, which cannot reach the
ideal level below 7.
4.2 Compare the analysis of the
improvement of the operation of the original national railway
Beijing-Guangzhou
downlink section of the large machine operation maintenance improvement
statistical table
Start Mileage. Section |
TQI0902 |
TQI0906 |
Improvement amount |
|
mean |
8.89225 |
7.4195 |
1.473 |
|
430.6 |
8.5 |
7.44 |
1.06 |
|
430.8 |
11.43 |
8.58 |
2.85 |
|
431 |
12.91 |
8.46 |
4.45 |
|
431.2 |
9.16 |
8.77 |
0.39 |
|
431.4 |
11.54 |
5.72 |
5.82 |
|
431.6 |
9.06 |
5.77 |
3.29 |
|
431.8 |
9.2 |
8.33 |
0.87 |
|
432 |
11.36 |
7.26 |
4.1 |
|
432.2 |
7.62 |
9.92 |
2.3 |
|
432.4 |
11.73 |
8.99 |
2.74 |
|
432.6 |
9.54 |
8.17 |
1.37 |
|
432.8 |
8.47 |
5.16 |
3.31 |
|
433 |
7.02 |
6.27 |
0.75 |
|
433.2 |
9.19 |
5.63 |
3.56 |
|
433.4 |
6.4 |
7.31 |
0.91 |
|
433.6 |
6.81 |
9.47 |
2.66 |
|
433.8 |
8.94 |
10.49 |
1.55 |
|
434 |
7.91 |
7.38 |
0.53 |
|
434.4 |
8.07 |
8.31 |
0.24 |
|
434.6 |
10.02 |
7.49 |
2.53 |
|
434.8 |
8.63 |
5.97 |
2.66 |
|
435 |
10.01 |
7.82 |
2.19 |
|
435.2 |
7.06 |
6.38 |
0.68 |
|
435.4 |
7.01 |
8.44 |
1.43 |
|
435.6 |
7.7 |
9.94 |
2.24 |
|
435.8 |
7.66 |
8.17 |
0.51 |
|
436 |
8.18 |
6.51 |
1.67 |
|
436.2 |
7.19 |
7.23 |
0.04 |
|
436.4 |
7.94 |
7.01 |
0.93 |
|
436.6 |
6.65 |
7.63 |
0.98 |
|
437.6 |
11.4 |
6.49 |
4.91 |
|
437.8 |
11.17 |
7.11 |
4.06 |
|
438 |
13.04 |
6.27 |
6.77 |
|
438.2 |
9.08 |
7.08 |
2 |
|
439.2 |
6.97 |
6.28 |
0.69 |
|
439.4 |
7.25 |
6.53 |
0.72 |
|
439.6 |
8.46 |
6.75 |
1.71 |
|
439.8 |
8.74 |
6.51 |
2.23 |
|
440 |
7.98 |
6.72 |
1.26 |
|
440.2 |
8.69 |
7.02 |
1.67 |
As shown in the above table,
the average improvement was 1.473, and the maximum improvement was 6.77. The distribution
map further shows that after the large machine is tamped, the line as a whole
has reached the standard. However, the improvement effect was uneven across the
unit segments. This shows that, on the one hand, there is still room for
improvement in the quality of large machine maintenance; On the other hand,
maintenance and repair is a systematic project, and relying only on large-scale
maintenance cannot completely solve the problem. The maintenance of the large
machine is mainly for the track bed, sleepers, etc. to start, tamping, dialing
and other operations, and there is nothing that can be done for the track
deformation caused by rail diseases. Therefore, when arranging centralized
repair operations, various factors should be comprehensively considered to
formulate a more comprehensive maintenance and repair plan, in order to
comprehensively improve the quality of the line.
From the figure, it can be seen more deeply that the maintenance quality evaluation of the large machine should not only continue the previous peak management (that is, to ensure that the large machine is tamped without non-excellent kilometers and no three-level overrun), but also introduce the concept of mean management. Specifically, a lower limit value can be set for the TQI improvement of each unit section as an assessment index to achieve a comprehensive evaluation of the maintenance quality of the large machine.
After preliminary analysis, it
is suggested that the lower limit of TQI improvement on the Beijing-Guangzhou
line can be set to more than 85% of the current management value of 7.93, that
is, 6.74. Of course, the specific lower limit value of each line should be
comprehensively considered according to the characteristics of the line,
historical data, etc., and determined through further in-depth research.
In addition, through the
systematic analysis of the management value and deterioration rate of each
line, it can also provide a scientific basis for the arrangement of the next
large machine operation, realize accurate policies, and improve maintenance
efficiency.
4.3 Countermeasures and suggestions for
improving the TQI index
In order to improve the TQI index of AD
railways, it is recommended to start from the following aspects:
4.3.1 Strengthen investment in equipment
- Introduce large-scale road
maintenance machinery: Introduce or repair
large-scale road maintenance machinery such as large-scale line tamping
machines and ballast shaping flat cars to improve operation efficiency and
accuracy.
- Equipped with precision
measuring instruments: Equipped with precision
measuring instruments such as laser track gauge and track geometric
measuring vehicle, real-time monitoring of track geometric parameters, and
providing data support for maintenance operations.
- Strengthen management quality
training: Combined with on-site operation and
maintenance theory, train the local management team to correct the
maintenance concept, scientific maintenance, and continuously improve
quality.
4.3.2 Optimize the operation process
- Formulate a scientific
maintenance plan: According to the operation
status of the railway and the measurement results of the geometric
parameters of the track, formulate a scientific maintenance plan and carry
out maintenance operations in a targeted manner.
- Strengthen the training of
on-site operators: Systematic training for
road maintenance workers to improve their operational skills and
theoretical level.
4.3.3 Introduction of advanced technology
- Adhere to periodic inspection and
analysis: ensure periodic inspection to analyze and judge and ensure
timely maintenance.
- Application of track detection
technology: Use track detection technology to carry out comprehensive
detection of tracks, detect diseases in time, and carry out targeted
maintenance.
- Explore intelligent maintenance
technology: Explore the use of artificial intelligence, Internet of Things
and other technologies to realize the intelligence and automation of track
maintenance.
postscript
The improvement of the TQI index of AD
railway is a systematic project, which needs to comprehensively consider many
factors such as equipment, technology, and personnel. It is by no means an easy
goal to achieve in a "three-year plan". Compared with the improvement
process of China's original JG railway track quality index, only by
strengthening equipment investment, optimizing the operation process, and
introducing advanced technology can the track quality of AD railway be
effectively improved and better services can be provided for the economic and
social development of countries along the route.
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